Dura-2000 is special additive used for improving performance in decorative hex-chrome baths. The Dura-2000 is a special halogenated liquid concentrate that provides several process advantages. Dura-2000 is used with generic chromic acid; no proprietary blends to buy.
The process is very user friendly, easy to control and inexpensive to operate.
Advantages:
Following are the benefits of using the Dura-2000 bath over conventional or proprietary processes.
Bath Control:
The Dura-2000 bath can operate with a chromic acid level of 20-50 oz/gal. Most operations control the chrome at 30 oz/gal. A sulfate ratio of 120:1 (100-150:1) is generally used with a bath temperature of 110 degrees F. Dura-76 is also be used in this process to chelate bath contaminants and improve throwing power. The following are the typical control points:
Item |
Optimum |
Range |
Chromic Acid |
30.0 oz/gal. |
20-50 |
Sulfate |
0.25 oz./gal. |
|
Ratio |
120:1 |
100-150 |
Dura-2000 |
3 % Vol. |
2-5 |
Dura-76 |
2.5 oz/gal. |
2.0-5.0 |
Trivalent Cr |
1 % of Hex. |
0.70-1.40 |
Metallic Contaminants |
< 5.0 g/l |
|
Chloride |
< 20 ppm |
|
Insolubles |
< 0.04 g/l |
|
Temperature - F |
110 |
90-120 |
Current Density |
300 ASF |
10-575 ASF |
Additions:
The initial addition of Dura-2000 is 3% of the bath volume and the Dura-76 is 2.5 oz/gallon.
Maintenance additions should be made as follows:
Item |
Per 100,000 Ampere Hours |
Approx. Per 100 lbs. of Chrome |
Dura 2000 |
0.5 gals. |
2 gallons |
Dura 76 |
2.5 lbs. |
10 pounds |
Also, send a bath sample to Plating Resources, Inc. on a monthly basis for a complete analysis.
Caution:
This process uses industrial strength chemicals which must be handled carefully and in accordance with the directives provided in the individual MSDS forms. Read and understand the MSDS on all of these chemicals before handling or using. Ensure that all regulatory standards are followed and limit personal exposure as required for Cr(VI) and other chemicals by OSHA.